Fluid Power Connector and Conductor (CC)
Credential: Fluid Power Connector and Conductor (CC)
Credentialing Agency: International Fluid Power Society (IFPS)
Renewal Period: 5 years
The International Fluid Power Society (IFPS), Fluid Power Connector and Conductor credential is for professionals who fabricate, assemble, and test hose and assemblies. Fluid Power generates, controls, and transmits power utilizing fluids under pressure. Fluid power is subdivided into hydraulics and pneumatics and is employed in numerous industries including Aerospace, Mining, Robotics, Automotive, Construction, Agricultural,and Entertainment. Candidates must pass a written and performance exam.
More information can be found on the certifying agency's website.
Fluid Power Connector and Conductor (CC)
MINIMUM REQUIREMENTS
Attainability:
Eligibility Requirements (View Details)
- Credential Prerequisite
- Experience
- Education
- Training
- Membership
- Other
- Fee
Note: This credential may have multiple options for a Service member to meet eligibility requirements. Requirements listed here are based on the minimum degree required. To view other options, see the Eligibility tab.
Exam Requirements (View Details)
- Exam
- Written Exam
- Oral Exam
- Practical Exam
- Performance Assessment
Exam Administration (View Details)
- In-person exam
- Remote proctored on-line exam
- Third-party test vendor
RECERTIFICATION SUMMARY
Renewal Period: 5 years
AGENCY CONTACT INFORMATION
International Fluid Power Society (IFPS)
1930 East Marlton Pike, Suite A2
Cherry Hill, NJ 08003
Phone: (800) 308-6005
Fax: (856) 424-9248
Email: Askus@ifps.org
Other REQUIREMENTS
The Fluid Power Connector and Conductor (CC) credential has the following other requirements:
- Candidate must agree to adhere to the International Fluid Power Society Code of Ethics.
Written Exam
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Product Identification
- Understand basic components of hose construction to be able to identify hose types.
- Use the layline information to identify the hose specifications.
- Identify terminal end(s) type and type of hose. Consult manufacturer’s guidelines to determine pressure ratings of the fittings, hose and their suitability for specific application.
- Identify fittings and end connections using calipers, thread gauges, seat gauges and other suitable means to ensure proper compatibility with operating system.
- Identify port and fitting threads using measuring tools and charts to ensure the proper fittings are used to make the assembly.
- Identify flange type for the establishment of pressure rating suitability for application.
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Assembly Component Selection
- Use appropriate charts to determine ratings for stainless and carbon steel tubing for proper selection and application.
- Use the “STAMPED” acronym to determine the correct hose assembly parameters.
- Use the “STAMPED” method in selecting the proper tubing and fitting for a metal tube assembly.
- Examine for external physical abuse to determine and select the correct abrasion resistant material to prevent future hose damage.
- Use pressure conversion charts to convert metric (MPa) to English (psi) values to ensure use of correct assembly components.
- Determine correct hose replacement by measuring existing assembly. Select hose tube materials based on pressure ratings and fluid to ensure correct hose assembly.
- Select “O” rings using catalog information to prevent fitting leakage.
- Contents.
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Assembly Procedure and Operation
- Cut hose to measured length using proper equipment and procedures for assembly.
- Skive hose to proper length using proper equipment and procedures.
- Determine and mark insertion depth on hose to specifications.
- Perform crimp machine inspection and calibration to ensure proper final hose assembly.
- Use calipers to measure crimp dimensions.
- Assemble “field attachable” fittings to manufacturers’ recommendations.
- Properly position and tighten hose clamps per manufacturers’ specifications.
- Determine elbow displacement for double elbow assemblies.
- Clean hose assembly and determine cleanliness level.
- Flare tubing to make tubing assembly.
- Inspection of flareless fitting assembly.
- Inspection and assembly of two ferrule fittings.
- Use silver brazing to assemble fittings on to tube.
- Determine fitting requirements for A and AT hose based on whether hose skiving is required to maintain fitting compatibility.
- Use hydraulic test stand for proof, burst, and impulse testing as needed.
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Documentation
- Identify and obtain appropriate specifications from manufacturer or standards organizations to comply with hose assembly requirements.
- Identify and use proper standards to ensure conformance and appropriate quality and safety.
- Use approval and listing agencies noted in documentation to validate procedures.
- Review specified documents for the pressure code of flanges to ensure proper pressure rating.
- Measure and compare flange type fittings to customer prints and/or standards to correctly determine proper end flange type.
- Inspect flares for proper quality.
- Perform visual inspection of final hose assembly.
- Document the quality of tested hose assemblies as to quality and procedures.
- Use hose assembly sampling for product validation and quality documentation.
- Package hose assembly per customer requirements.
- Dispose of used assemblies per procedures defined by management to prevent reuse.
Practical Exam
- Station # 1 Fasteners:
- There are 13 fasteners used at this station. Fasteners selected are typical of those used in the industrial and mobile marketplace. Fasteners are in a compartmented box with suitable tags. These tags are numbered to correspond with the test item number. Other items provided are dial caliper, scale, identification tables, and thread gage. All charts, tables, and station identifications are plastic laminated.
- Station # 2 Fittings:
- This test contains 12 fittings typical of those used in the fluid power industry. Fittings are in a compartmented box with suitable tags that correspond to test item numbers. Other items provided are Scale, Metric, and SAE thread guides. Thread gage. All charts, tables, and station identifications are plastic laminated.
- Station # 3 Measurements:
- Test station has five hose assemblies. Each has two or four questions to be answered with the exception of number one that has five. There are several coupling dimension charts that are provided to aid in answering the questions. Furnished with this station: scale, charts, dial caliper, and a protractor.
- Station # 4 Hose and Tube Identification:
- There are eight hoses and two tubes to identify. These items are tagged and in a compartmented box. This station includes: dial caliper, hose identification charts, hose pressure charts, tubing pressure charts, and station identification chart. All plastic laminated.
- Station # 5 Diagnostics:
- This station is for inspection and diagnostics of two hose samples, six hose assemblies, two tube assemblies, and six graphic hose assembly installations. All hose and tubing assemblies are in a compartmented box and labeled to correspond with test questions.
- Station # 6 Tube Bend and Flare:
- Bend and flare a tube assembly to fit a fixture. This tests the skills of measuring, cutting, flaring, and assembly for compound bending to fit a fixture. All tubing, tools, and data sheets are provided.
Exam Preparation Resources
There are a number of resources available to help you prepare for the Fluid Power Connector and Conductor (CC) examination:
- Best Sources
- General References
An additional resource is O'Reilly Learning Safari Books Online, a searchable digital library that provides online access to thousands of books, training videos and conference sessions. See the Educational Resources section on the Related Sites page here on COOL to learn how to get free access.
Testing Information
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Exam Administration
Credential exams may be administered in-person at a testing site, proctored on-line remotely, or have options for both. If an exam is administered through a test vendor, the third-party test vendor box will be checked. The following test administration options apply to the Fluid Power Connector and Conductor (CC) credential where checked:
- In-person exam
- Remote proctored on-line exam
- Third-party test vendor
For more information on the International Fluid Power Society (IFPS) testing process, visit the agency website.
RECERTIFICATION
Fluid Power Connector and Conductor (CC)
Renewal Period: 5 years